Industrial Safety & Compliance

EHS Consultant for Manufacturing Companies

Manufacturing carries risk that generic safety advice can’t touch — machine guarding, lockout/tagout, process safety, ergonomics, and an OSHA inspector who knows exactly where to look. We’re the EHS consultant that closes those gaps and keeps your line running compliant and productive.

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Why manufacturing is different

The hazards regulators and insurers watch on a plant floor

Manufacturing operations fall under OSHA’s General Industry standards — a dense set of requirements around amputation hazards, energy control, chemical exposure, and more. A missed guard, an incomplete lockout procedure, or a stale hazard assessment isn’t a paperwork problem; it’s a recordable injury, a willful citation, or a claim that spikes your EMR and your premiums.

An EHS consultant who understands manufacturing doesn’t hand you a binder. We work your floor, your equipment, and your processes — and translate the standards into controls your operators will actually follow.

What we do

EHS consulting built for the plant floor

OSHA compliance audits

General Industry gap assessments across your facility — guarding, LOTO, HazCom, PPE, walking-working surfaces, and recordkeeping — with a prioritized fix list.

Machine guarding & LOTO

Machine-specific guarding assessments and lockout/tagout energy-control procedures — the two areas that drive the most serious manufacturing injuries and citations.

Process safety (PSM)

Process Safety Management support for facilities handling highly hazardous chemicals — from PHAs to mechanical integrity and management of change.

Ergonomics & MSD reduction

Ergonomic assessments of repetitive and manual-handling tasks to cut the sprains and strains that quietly drive your workers’ comp costs.

Written programs & training

The required written programs plus practical, floor-level training that turns compliance into habit — not a one-time slideshow.

Safety management systems

Build toward ISO 45001 or a right-sized management system that customers, insurers, and acquirers recognize as a mark of operational maturity.

Related reading: when ISO 45001 actually pays off →

What it protects

Compliance is the floor. The real return is everything above it.

Lower cost of risk

Fewer recordables and a lower EMR mean lower insurance premiums and a stronger position at renewal. See the true cost of an injury →

More won bids

A clean safety record and a real management system clear the prequalification gates that larger customers and GCs now require.

Protected enterprise value

Safety is now diligence. A defensible EHS program protects valuation when investors or acquirers look under the hood.

Why FractionalEHS

Manufacturing EHS leadership, on demand

You don’t need to hire a full-time safety director to get director-level expertise. Engage us as your EHS consultant for a project, or bring us on fractionally as ongoing safety leadership — you scale the support to your risk.

Our team holds CSP, CHMM, and CSHM certifications and has led EHS programs across chemical manufacturing, logistics, and warehousing for 20+ years.

Looking for ongoing leadership instead of a project? Explore our fractional safety officer service →

Corey Robinson
CSP · CHMM · CSHM

20+ years of industrial EHS leadership across chemical manufacturing, logistics, and warehousing. Harvard-trained strategist and partner at FractionalEHS.

Common questions

Manufacturing EHS consulting FAQ

What does an EHS consultant do for a manufacturing company?

We assess your facility against OSHA General Industry standards, close the highest-risk gaps, build the required written programs, train your team, and — if you want ongoing support — provide fractional safety leadership so the program keeps improving.

How is this different from a general safety consultant?

Manufacturing hazards — machine guarding, energy control, process safety, ergonomics — require specialized judgment. We work the plant floor and your specific equipment and processes, not a generic checklist.

Do you help us prepare for an OSHA inspection or after a citation?

Yes. We conduct mock inspections to find problems before OSHA does, and we help respond to citations with abatement plans and corrected programs that hold up.

What size manufacturers do you work with?

Small and mid-sized manufacturers that carry real operational risk but don’t have full-time EHS staff — including private-equity portfolio companies and firms scaling fast after growth or acquisition.

Find the gaps before OSHA does.

Book a free 30-minute consultation with a certified manufacturing EHS consultant. Honest insight into where your plant stands — no sales pitch.

Book your consultation